Shandong gear hobbing machine production

Large CNC gear hobbing machine 3180

Large CNC gear hobbing machine 3180

1. Overview and main uses of machine tools

The Y3180 two axis CNC hobbing machine uses the generating method to process various spur gears, helical gears, worm gears, small bevel gears, drum gears, and splines through electronic gearboxes. This machine is suitable for gear processing in industries such as mining, shipbuilding, lifting machinery, metallurgy, elevators, petroleum machinery, power generation equipment, and engineering machinery.

This machine tool adopts the Guangzhou CNC GSK218MC-H gear hobbing machine dedicated CNC system (other imported or domestically produced CNC systems can also be used according to user ordering requirements).

This machine tool adopts an electronic gearbox (EGB) to achieve gear separation and differential compensation motion, which can replace traditional transmission boxes and feed boxes with parameter programming, without the need for gear separation, differential, and feed hanging wheels, reducing tedious calculations and installation.

This machine tool can use multi head high-speed rolling cutters for efficient and powerful gear hobbing, with a machining efficiency 2-5 times that of ordinary gear hobbing machines of the same specifications.

This machine tool has fault diagnosis function, which facilitates troubleshooting and reduces maintenance standby time.

Due to the shortening of the transmission route and the reduction of transmission chain errors, according to the large or small module of the machined gear, it can be fed once or multiple times. With the use of a two-stage rolling cutter and reasonable material and process operation procedures for the workpiece being machined, its precision machining accuracy can reach level 7 accuracy of GB/T10095-2001 "Precision of Involute Cylindrical Gears".

This machine tool has significant advantages over the ordinary gear hobbing machines currently used in the domestic market. Firstly, the precision of the processed gears is high, which can reduce the need for gear shaving machines; Secondly, the machine tool can automatically cycle processing, which not only saves time, but also allows one person to operate two or three machine tools at the same time, greatly saving manpower and reducing the labor intensity of operators; Due to the direct programming operation and simple programming, in the past, highly educated operators were required for machining helical gears and prime gears on ordinary gear hobbing machines. On a four axis gear hobbing machine, ordinary personnel can directly input the drawing parameters, and the employment level is relatively low, making it convenient for users to recruit workers.

2Main technical parameters of the machine tool

maximumWorkpiece diameter There is a rear pillar measuring 550mm

No rear pillar 800mm

Maximum modulus 10mm

Maximum processing width 300mm

Minimum number of teeth for workpiece Z Minimum number of teeth/K Number of rolling cutters=8

The maximum vertical stroke of the knife holder is 350mm

Maximum rotation angle of knife holder ±45°

Maximum installation tool diameter x length 180 x 180mm

Tool spindle taper hole Mohs Cone No. 5

Roll cutter spindle diameter Φ22、Φ27、Φ32、Φ40mm

Workbench diameter 650mm

Workbench aperture 80mm

Workpiece spindle taper Mohs Cone No. 5

Distance from tool spindle axis to worktable: most 575mm in size

most Small 225mm

Distance from tool spindle axis to worktable rotation axis: most 550 mm in size

most Small 50 mm

Distance from the lower end face of the outer bracket bearing hole to the workbench: Maximum 800mm

most Small 400mm

The maximum axial displacement distance of the cutting tool is 55 mm (manual tool shifting)

Roller cutter spindle transmission speed ratio 23/110

Spindle speed series and speed range Stepless 40-600r/min

Axial and radial feed transmission ratio and screw pitch 1:7,10mm

Axial feed rate series and feed rate range Stepless 0.4-4 mm/r

Axial rapid movement speed of 20-2000mm/min, generally not exceeding 500mm/min

The radial rapid movement speed of the workbench is 20-2000mm/min, generally not exceeding 600mm/min

Workbench transmission speed ratio andhighestSpeed 1:144, 10.6r/min

Spindle motor torque and speed 48N. m 1500r/min

Workbench motor torque and speed 22N. m 1500r/min

Axial and radial motor torque and speed 15N. m 1500r/min

Hydraulic pump motor power and synchronous speed 1.5KW 1400r/min

Cooling pump motor power and synchronous speed 0.75 KW 1390r/min

Net weight of machine tool 7000kg