Kneading machine

Scope of application of straw kneading machine

The Shenglong brand hammer type kneading machine can crush various crop stalks (cotton and wood stalks, fine branches, corn stalks, soybean stalks, sweet sorghum) into soft and scattered pieces. This machine can be used in industries such as papermaking, feed, organic fertilizers, and environmentally friendly energy processing. Entrepreneurship starts from Saint Long. Shenglong Machinery, platinum quality.

Main technical specifications and performance indicators ：

type number:600 type
Dimensions: (length, width, height)2300mm、1100mm、1500mm
matching power：11-15KW

Productivity: 4-6 T/h
Spindle speed: 3200r/h

Number of Hammer Plates: 32piece
Triangle belt model:B-type 2286

type number:800 type
Dimensions: (length, width, height)2800mm、1100mm、1500mm
matching power：15KW

Productivity: 6-8 T/h
Spindle speed: 3200r/h

Number of Hammer Plates: 32piece
Triangle belt model:B-type 2286

Working Principle:
The materials are manually placed at the feeding inlet and enter the working room under the grasping of high-speed rotating hammers and the action of airflow. Rubbed into pieces by the relative motion of the hammer and toothed plate, and thrown out of the machine body by the fan.

Product installation:
1. Use bolts to fix the kneading machine and the electric motor or diesel engine on the frame, adjust the position of the electric motor to ensure that the motor pulley groove is aligned with the main engine pulley groove, and obtain moderate belt tightness.
2. Place the installed machine on a flat cement floor.
3. Check all electrical appliances and circuits for safety and reliability.
4. After installation, all operating components of the machine should rotate flexibly, and there should be no jamming or abnormal noise during idle operation before it can be put into use.

Advantages of straw kneading machine

The Shenglong brand multifunctional grass cutting, crushing, and kneading machine is a new type of straw processing machine that integrates grass cutting, crushing, and kneading. Rubbing can turn crops such as corn stover, soybean stover, wheat stover, and wild weeds into softer filamentous feed for cattle and sheep to feed on. It can also be used in conjunction with pellet feeders and compactors to form pellet blocks for easy storage and transportation. Can be used as a standalone hay cutter, pulverizer, and beater. Remove all the screening plates and replace them with long blades. They can also be used to cut green storage feed and can be powered by a diesel engine. This machine has a simple structure, reasonable design, easy operation, sturdy and durable, and energy-saving. Suitable for small and medium-sized feed mills, livestock farms, township enterprises, and individual businesses.

【 Practicality 】

(one)Wide crushing range,Including sawdust, shavings, tree branches, wood chips, and various crop straw,Corn stalks, cotton stalks, rice husks, peanut shells, sweet potato seedlings, wheat stalks, etc.

(two)Product advantages, low power and high output,simple structure,easy to operate,One person can operate it,Wide processing range,Raw materials are not limited by length.

(three)Widely applicable, it is used for crushing and processing crop straw, and is the most ideal processing equipment for feed mills, charcoal mills, straw coal mills, breeding plants, and other industries.

(four)Advanced technology, the straw kneading machine researched by our factory mainly highlights high output, low energy consumption, and low cost. At present, the kneading machines used in rural areas generally do not meet the technical requirements for kneading straw,And the efficiency of kneading silk is low,If things like kneading silk straw are too low in value, the cost will be too high and not worth the loss. And the straw kneading machine researched by our factory has solved a long-standing problem for the vast rural areas,In order to provide users with a more comprehensive understanding of our products, we welcome all users to visit our factory for inspection.

（5） The significance of kneading machines for agriculture

Crop straw is the main byproduct of agricultural production in China, and it is also an important organic resource. Discarding it is a waste, burning it is harmful, and using it is a treasure. The use of kneading equipment to process discarded straw into feed that livestock love not only promotes the development of animal husbandry, but also has significant social significance.The straw kneading machine transports the materials to be processed to the crushing chamber through a conveyor, and the materials are crushed by the interaction between the high rotating hammer and the kneading board. The crushed materials are then thrown outdoors by the throwing fan blades. The feeding hopper is equipped with a porous spray device, which can adjust the moisture content and crushing degree of the material.

[Scope of Application]Used for green (dry) corn straw, wheat straw, rice straw and other crop straw and forage. The processed materials are suitable for breeding cattle, sheep, deer, horses, etc,It can also be processed into cotton stalks, branches, bark, etc. for use in industries such as straw power generation, papermaking, and artificial boards This machine is suitable for crushing and processing crop straw and bark such as cotton stalks, corn stalks, and wheat straw. This product can crush various crop straw into piecesAbout 3-8MM, used in fields such as papermaking, aquaculture, and straw power generation. The materials processed by the modified machine are soft and free of lumps, improving the palatability of livestock and achieving a feed utilization rate of 100%.

working principleThe material is manually placed at the feeding inlet, rotated by a high-speed rotating gear roller, and fed into the cutting structure. The cutting, crushing, and grinding are carried out by a high-speed rotating blade and hammer under the high-speed rotating airflow; The relative motion of the hammer and toothed plate is kneaded into a scattered and filamentous shape, and then thrown out of the machine body by a fan. The length of the material can be adjusted according to the gear shift.

This series of straw kneading machines belongs to a versatile range of straw kneading equipment, including fresh straw kneading machines, dry straw kneading machines, green storage feed kneading machines, corn stalks kneading machines, etc. It is a professional grinder designed for farmers to solve the problem of straw waste during feeding. This machine uses high-speed cutting principle to crush the straw that cattle, sheep, horses and other livestock do not usually eat into filaments at once, and the length and width can be adjusted freely. It has received high praise and trust from a large number of farmers. This machine can also crush straw crops such as straw into powder, which is suitable for breeding small livestock such as geese. It can be said to be a multi-purpose machine with excellent value for money. Our factory promises excellent production and quality.

Advantages of the whole machineThe straw green storage kneading machine has the advantages of advanced design, novel structure, smooth operation, energy saving, convenient operation, safety and reliability. It is suitable for kneading crop straw such as corn straw, soybean straw, peanut seedlings, etc., turning the straw into soft feed that is easy for livestock to digest and absorb. At the same time, it is conducive to the drying, bundling, transportation and storage of materials. It is an essential mechanical equipment for rural farmers and small and medium-sized feed processing plants.

Working process of straw kneading machineThe straw kneading machine transports the materials to be processed to the crushing chamber through a conveyor, and the materials are crushed by the interaction between the high rotating hammer and the kneading board. The crushed materials are then thrown outdoors by the throwing fan blades. The feeding hopper is equipped with a porous spray device, which can adjust the moisture content and crushing degree of the material. This machine adopts a fully automatic feed system and a multi blade cutting principle, which can crush various types of straw and fresh straw into ideal powder according to demand. The machine is mainly designed for green, wet, and dry straw, and the particle size can be automatically adjusted. This is the most user-friendly function of the machine, because currently it can not only crush fresh straw into sawdust, but also automatically adjust the particle size. We have perfected the previous shortcomings in the technology of manufacturing large-scale silage kneading machines to make them more perfect. This machine is an essential opportunity for aquaculture professionals, and it is also the best raw material processing machine that is indispensable for the production of biofuels, swamp gas, and other biomass power plants; The kneading machine produced by our factory occupies a vast market in crushing technology with its three major advantages of high quality, high efficiency, and energy saving.

The significant importance of fully utilizing straw:Approximately every year in our country700 million tons of straw, abundant in resources and widely distributed. In many areas, crop straw is not utilized, piled up in fields or roadsides, and burned. It has caused serious pollution to the environment and disrupted ecological balance. Therefore, how to use straw reasonably and effectively is an important issue facing agriculture at present. The inventory of sheep and cattle in China ranks first and third in the world, respectively. Currently, the amount of straw used as feed is small, which exacerbates the dependence of animal husbandry on food. If 60% to 65% of straw is used as feed, it can meet 88% of the feed demand for horses, cows, and sheep in agricultural and semi agricultural pastoral areas in China, bringing considerable economic and social benefits.

With the rapid development of China's animal husbandry industry, the demand for animal husbandry machinery is also increasing. The feed kneading machine is an economically applicable animal husbandry machinery. It can knead various types of straw into fine threads or crush them into the required standards according to demand, such as fine threads and foam. The finished straw is in the form of fine thread shaped grass, which conforms to the feeding habits of livestock, is easy to digest and absorb nutrients (gastric juice can fully penetrate into the gaps of feed), is easy to pack and store, has good ammonification treatment effect, and high straw utilization rate.

Straw kneading machine is a new type of straw processing equipment introduced in recent years. Its uniqueness lies in the destruction of the hard stem nodes on the surface of straw, processing straw that cannot be directly used by animals into filaments, improving palatability without losing its nutritional components, and facilitating digestion and absorption by livestock. Its whole plant feeding rate has increased compared to beforeIncrease from 50% to over 95%. At present, Shenglong Machinery Factory produces straw kneading machines of various sizes, with different production efficiencies, which can meet the needs of customers and improve the development of animal husbandry.

The straw kneading machine is a device that uses a highly rotating hammer to interact with a kneading board to crush materials. The crushed materials are then thrown outdoors by a conveying fan. The feeding hopper is equipped with a porous spray device, which can adjust the moisture content and crushing degree of the material. This machine is suitable for crushing and processing crop straw and bark such as cotton stalks, corn stalks, and wheat straw. This product can crush various crop straw with a length of 100-300MM to about 50MM, and is used in fields such as papermaking, aquaculture, and straw power generation. This machine adopts a multi blade cutting principle and can powder various types of straw, fresh straw, bark, etc. into ideal requirements according to demand! We have perfected the previous shortcomings in the technology of manufacturing large-scale kneading machines to make them more perfect. After 2 years of repeated experiments and practical operations, our factory has finally solved this technical problem. This machine is an essential opportunity for aquaculture professionals and an indispensable best raw material production machine for the production of fuel ethanol. The kneading machine produced by our factory occupies a vast market in crushing technology with its three major advantages of high quality, high efficiency, and energy saving. The grass cutting, crushing, and kneading machine is designed with a high spray grass outlet for the convenience of farmers who cut a large amount of grassWhen cutting grass, there is no need to move the machine back and forth or constantly shovel the grass, which reduces the workload of individuals; In addition, during high-pressure spraying, the green grass will stay in the machine compartment for a longer period of time, which will result in a shorter length when cutting the grass and a better kneading effect!

Market situation of kneading machineAnd working principle

It is possible to crush various crop straws (cotton and wood stalks, fine branches, corn stalks, soybean stalks, sorghum stalks) into soft, scattered and filamentous shapes at once. This machine can be used in industries such as papermaking, feed, organic fertilizer, environmentally friendly energy processing, and animal husbandry. Working principle: The material is manually placed at the feeding inlet and rotated by a high-speed rotating gear roller, carrying the material into the cutting structure. The high-speed rotating blade and hammer are used for cutting, crushing, and grinding under the high-speed rotating airflow; The relative motion of the hammer and toothed plate is kneaded into a scattered and filamentous shape, and then thrown out of the machine body by a fan. The length of the material can be adjusted according to the gear shift.
This series of straw kneading machines belongs to a versatile range of straw kneading equipment, including fresh straw kneading machines, dry straw kneading machines, green storage feed kneading machines, corn stalks kneading machines, etc. It is a professional grinder designed for farmers to solve the problem of straw waste during feeding. This machine uses high-speed cutting principle to crush the straw that cattle, sheep, horses and other livestock do not usually eat into filaments at once. The length and width can be adjusted freely, and it has been well received and trusted by many farmers. This machine can also crush straw crops such as geese into powder, which is suitable for breeding small livestock such as geese. It is a multi-purpose machine with excellent value for money. Our factory promises to produce excellent output and quality.
This machine adopts a fully automatic feed system and a multi blade cutting principle, which can crush various types of straw and fresh straw into ideal powder according to demand. The machine is mainly designed for green, wet, and dry straw, and the particle size can be automatically adjusted. This is the most user-friendly function of the machine, because currently it can not only crush fresh straw into sawdust, but also automatically adjust the particle size. We have perfected the previous shortcomings in the technology of manufacturing large-scale silage kneading machines to make them more perfect. This machine is an essential opportunity for aquaculture professionals, and it is also the best raw material processing machine that is indispensable for the production of biofuels, swamp gas, and other biomass power plants; The kneading machine produced by our factory occupies a vast market in crushing technology with its three major advantages of high quality, high efficiency, and energy saving.
Installation method：
1. UseboltFix the straw kneading machine and the electric motor or diesel engine on the frame, adjust the position of the electric motor to ensure that the belt pulley groove of the electric motor is aligned with the belt pulley groove of the main engine, and obtain moderate belt tightness.
2. Place the installed machine on a flat cement floor.
3. Check all electrical appliances and circuits for safety and reliability.
4. After installation, all operating components of the machine should rotate flexibly, and there should be no jamming or abnormal noise during idle operation before it can be put into use.

Structure of straw kneading machineandperformance parameters：

1.出草口2. Body 3. Rotor 4. Feeding and cutting device 5. Reduction motor 6. Feeding slot 7. Frame 8. Rubbing rotor 9. Electric motor 10. Components such as walking wheels

Straw shredding rate:≥ 90% (corn stover)

Normal working hour productivity: 8 tons (green material, moisture content of 55% -65%)

4 tons (dry material, moisture content 14% -22%)

Straw filament length: 3-8cm uneven, broken filament spindle matching power: 15KW-1.5kw

Rotor spindle speed: 3200 (r/min), throwing height: 1-1.5m

Horizontal throwing distance: 3m Overall dimensions (length x width x height) 2800x850x1100 (mm)

Scope of Application：

This machine is suitable for kneading and processing crop straw such as corn stalks, sorghum stalks, peanut seedlings, alfalfa, bean stalks, sweet potato seedlings, etc. This machine can knead crop straw into filaments of about 3-8cm, with a kneading rate of 95%, and is used for breeding horses, cows, sheep, and other animals. Fields such as power generation, fermentation, and papermaking. It is an excellent choice for large, medium, and small-scale farmers.

Main Features：

1. Steel structure frame, small in size, stable and excellent, easy to move.

2. The blades and hammer blades are made of high-quality steel and processed with special techniques for super strong wear resistance.

3. The kneading effect of straw is excellent, solving the problems of knot shape and hard stem of the hay cutter. All of them are filamentous, with a utilization rate of over 95%.

4. Adopting advanced grass feeding mechanism, unique grass feeding roller device, automatic feeding, smooth grass feeding, flexible advance and retreat, high production efficiency.

Usage and characteristics:

1、 Suitable for small and medium-sized animal husbandry plants, cutting various dry and wet fresh crop straw and grass;

2、 Equipped with manganese steel moving and fixed blades, with cutting function, and hammer blades with kneading and crushing functions;

3、 The processed straw and grass are soft and have no round stalks, which increases the feeding rate of livestock, reduces waste, and saves livestock feeding costs.

4、 The length of grass cutting and kneading can be automatically adjusted according to the livestock

Scope of application and structural advantages:The kneading machine can knead corn stalks, sorghum stalks, peanut seedlings, sweet potato seedlings, various grasses, tree branches, etc,

Green and fresh corn stalks, soybean stalks, wheat stalks and other crops, as well as wild weeds, can be kneaded into silk like feed for cattle and sheep to feed on. After cutting and crushing the straw, the contact area between microorganisms and grass in the rumen of ruminants is increased, which is conducive to degradation and fermentation, thereby improving the utilization rate of straw for digestion. At the same time, cutting and kneading straw and forage into filaments improves the palatability and utilization rate of the feed. Both electric motors and diesel engines can be used as power sources. Suitable for processing various animal and aquatic feed in small and medium-sized feed factories, breeding farms, township enterprises, and farmers. The host is composed of feeding mechanism, cutting mechanism, throwing mechanism, transmission mechanism, walking mechanism, protective device and frame, etc. It has the characteristics of reasonable structure, easy movement, automatic feeding, safety and reliability; Cotton straw cutting machines are widely used in the power generation industry, and play an important role in a straw power plant under a domestic biological power generation company.

Working principle of kneading machine:This straw kneading and cutting machine can knead and cut corn straw, reed grass, sugarcane and other crop straw into softer silk strips. The material is manually transported to the feeding port, and under the joint action of the airflow caused by the high-speed rotating blades and the feeding plate (fan blades), the material enters the working chamber. The passive blades and fixed blades cut, cut, tear, and knead it into scattered silk strips, which are then thrown out of the machine body by the fan blades.