Horizontal screw oil residue separator

　
One:Horizontal screw oil residue separatoroverview:
Thank you very much for your concern and support for "Yixin Machinery". All employees of "Yixin Machinery" have been committed to product research and technological upgrades to repay the love of our customers. "Practical innovation, serving society, survival through quality, and development through reputation" has always been our business philosophy at "Yixin Machinery". The horizontal screw centrifugal oil residue separator took more than two years to successfully conduct a trial run in November 2010, marking another technological revolution in the oil filtration industry that adopts media free filtration.
Secondly:Horizontal screw oil residue separatorPrinciple:
The SYLX-170 horizontal screw centrifugal oil residue separator is based on the dynamic principle of the solid and liquid phases in the mixed liquid moving in different directions in the high-speed rotating screw drum: the liquid phase moves downwards and the solid phase moves upwards. It uses a variable diameter drum and a variable diameter screw, as well as the speed difference between the two, and utilizes a high-speed centrifugal separation factor of 5000 revolutions per minute to keep the solid particles in a highly dynamic state. They quickly separate along the spiral blades and the horizontal drum's variable diameter towards the high end, with oil and slag discharged on one side and the other side.
Three:Horizontal screw oil residue separatorPerformance:
Automatic separation of oil residue, formation of residue, clear oil quality, continuous operation, high output, capable of filtering 400kg of crude oil per hour, superior to all other centrifugal filtration equipment, is currently the most advanced technology equipment in the oil filtration industry. Because of the automatic separation of oil residue, it can be said that this machine can solve all problems in oil treatment, such as the sesame paste after stone grinding in traditional sesame oil production, which has a much higher oil extraction rate using this machine. In the industrial field, industrial waste oil recycling, hydraulic oil filtration, and so on.
4： The relevant data in this manual may be slightly missing due to our manufacturer's continuous improvement process and subsequent technological advancements. We hope for your understanding. It should be noted that the leaders and main employees of "Yixin Machinery" have nearly 20 years of experience in the oil pressing industry. They have accumulated rich experience in mechanical technology performance and practical technology. With market technology informatization and the trust and support of our customers, we firmly believe that "Yixin Machinery" will be the leader in our industry.
5： Instructions for use
1. Equipment name: Horizontal screw centrifugal oil residue separator
2. Model: SYLX-170
3. Technical parameters:

model Technical Parameter	unit	SYLX-170
Drum form		Cylindrical cone shape
Drum diameter x drum length	mm	170×580
Maximum rotational speed of the drum	r/min	5000
separation factor		1900
Motor Power	KW	3
processing capacity	kg/h	400
External dimensions	Length x Width x Height mm	1000×1100×1000
Overall quality	kg	300

4. Machine structure: The SYLX-170 horizontal screw centrifugal oil residue separator consists of a dephosphorization system, horizontal screw settling system, crude oil conveying system, transmission and lubrication system, electrical control, and frame.
6： Operation and use of horizontal screw type oil residue separator

Purchase and installation: The cement foundation must be level and firm, placed in a convenient location for operation and use, and there should be flexible joints at the connections of the lines and pipelines connected to the centrifuge;
The suspension is directly pumped into the centrifuge using a gear pump. The concentration and viscosity of the feed affect the feed flow rate and yield. Large impurities and particles, especially metal blocks, should be avoided in the oil;
Before starting up, the refueling of each lubrication system should meet the requirements, check whether each feeding pipe is tightened and correct, all connecting bolts should be tightened, whether the pin shaft is loose, and whether the belt tension is moderate;
Start the motor and check if the pulley rotates clockwise and if there are any abnormal friction sounds;
Start the motor, run it in idle mode, and eliminate collision and poor transmission noise;
Check the operation, whether the machine temperature and separation performance are stable, whether there is leakage, whether the working current is normal, and whether there is significant fluctuation in current. Normal operation requires the bearing temperature to be ≤ 75 ℃. If it is too high, the machine should be stopped for inspection and troubleshooting;
Before stopping the machine every day, it should be cleaned with an appropriate amount of clear liquid, rinsed until there is no sediment, and then discharged. The machine can only be stopped after the clear liquid is clear to prevent solid phase bonding inside the drum.
7： If the installation and debugging are completed and everything is normal, enter the practical operation:
Dephosphorization of crude oil with a certain temperature is achieved by adding an appropriate proportion of hot salt water and stirring it before entering a stainless steel drum for dephosphorization. After circulating for a few minutes, the oil pump is started to enter the centrifuge for filtration. The dephosphorization cycle time and separation time are adjusted according to the characteristics of the material and process requirements to achieve better separation effect.
In case of emergency during actual use, the machine can be shut down for maintenance without cleaning.
8： Regular maintenance:
The belt drive should be checked every other day, and the bolts in each part should be tightened. It should be checked every day when the machine is turned on, and the fixing of various electrical components should be checked once a week. The bearing temperature should be checked in a timely manner, and the shock absorber foundation should be checked once a month. All parts of the machine should be kept clean and free of dust deposits. Attention should be paid to the proper operation and fastening of each oil pipeline. After daily shutdown, the main power supply should be in a power-off state.
9： Malfunctions and troubleshooting:

Unclear liquid phase: ① The processing capacity is too large, and the feeding amount should be reduced; ② The time for hydration and dephosphorization should be appropriately extended and the hydration ratio adjusted; ③ If the liquid temperature is too low, the separation liquid temperature should be increased.
Large machine vibration: ① It is normal for the machine to have moderate vibration when it reaches or drops to a certain speed; ② Bearing damage should be identified or replaced; ③ The screw propeller is worn and should be repaired or replaced along with the shaft; ④ Loose damping feet; ⑤ The machine vibration should be eliminated with the idea of easy to difficult first. If it cannot be eliminated, contact the manufacturer in a timely manner.
List of vulnerable parts:

name	specifications	quantity	STANDARD
deep groove ball bearing	TIMKEN-6212-2RS	1
	TIMKEN-6209-2RS	1
	HRB-6210-2	2
Skeleton rubber oil seal	TC60×90×8	1
	TC60×85×8	1
	TC30×50×8	3
Polyurethane synchronous belt (steel wire)	AT10-1080-28mm	1
	8M-1080-28mm	1