What are the common faults and troubleshooting methods of rice stone removal machine
Date: 2025-09-03Read: 56
During the operation of the rice stone removal machine, various faults may occur. Here are some common faults and their troubleshooting methods:1、 Low stone removal efficiency
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Possible reasons:
- Excessive material flow and insufficient air volume result in insufficient suspension of materials.
- Blockage of the stone screen surface or uniform air plate affects the distribution of airflow.
- Fan reversal leads to incorrect airflow direction.
- The material flow rate is too small, the air volume is too large, the screen surface is uneven, and the material or airflow distribution is uneven.
- The reverse airflow velocity is too high, resulting in poor stone drainage.
- The transmission components are damaged, resulting in inaccurate motion trajectory.
- The surface of the stone sieve is worn or the inclination angle is too large.
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exclusion method:
- Adjust the material flow rate and air volume to fully suspend the material.
- Clean the stone screen surface and the uniform air plate to ensure smooth airflow.
- Check the direction of the fan to ensure its normal operation.
- Adjust the material flow and air volume to ensure a smooth screen surface.
- Adjust the reverse airflow speed to ensure smooth stone discharge.
- Check the transmission components and replace damaged parts in a timely manner.
- Replace the worn stone removal screen surface and adjust the inclination angle of the screen surface.
2、 There is too much grain in the stone
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Possible reasons:
- The total air volume has decreased, and the reverse airflow velocity in the inspection area is too low.
- The material flow rate is too large, the material layer is too thick, the wind resistance is too high, and the automatic grading is not good.
- The reverse airflow velocity in the inspection area is too low, resulting in air leakage or blockage of the inspection area sieve holes.
- The inclination angle of the stone sieve surface is too small.
- 振幅太小。
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exclusion method:
- Increase the total air volume and increase the reverse airflow velocity in the inspection area.
- Reduce material flow and decrease material layer thickness.
- Check and repair the air leakage area, clean the sieve holes in the inspection area.
- Adjust the inclination angle of the stone removal screen surface.
- Increase the amplitude to improve the stone removal effect.
3、 No stones can be exported
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Possible reasons:
- The inclination angle of the stone sieve surface is too large.
- The material flow rate is too low, the fan speed is too high, and the total air volume and the reverse airflow velocity in the inspection area are too high.
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exclusion method:
- Adjust the inclination angle of the stone removal screen surface.
- Adjust the material flow rate and fan speed, reduce the total air volume and the reverse airflow velocity in the inspection area.
4、 Excessive vibration of the body
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Possible reasons:
- The installation foundation is not sturdy.
- The frequency is too fast.
- Bearings and other components are worn and loose.
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exclusion method:
- Strengthen the installation foundation.
- Adjust the frequency, check for any collision between the screen body and the box body, and correct it.
- Check, replace, and tighten components such as bearings.
5、 There are blind spots or vortices on the screen surface
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Possible reasons:
- The suspension rod is twisted.
- The air deflector is deformed.
- The air guide plate is not parallel to the impeller.
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exclusion method:
- Correct the twisted suspension rod.
- Open the fan door to inspect and calibrate the air guide plate.
- Correct the air deflector to be parallel to the impeller.
6、 The temperature rise of the bearing is too high
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Possible reasons:
- The bearing has no oil or impurities mixed in.
- Improper assembly.
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exclusion method:
- Clean the bearings and add oil.
- Stop the machine and check the assembly status to ensure correct assembly.