The vibrating air screen cleaning machine is an efficient material screening equipment. The following are the precautions for its operation:
1、 Preparation standards before operation
1. Comprehensive inspection of equipment
Check whether the mechanical components (such as screens, springs, bolts) are intact, and whether the electrical system grounding is reliable to avoid faults caused by component damage.
Ensure that the screen mesh is not damaged or loose, and that it is firmly fixed to prevent detachment during operation, which may cause screening failure or equipment damage.
2. Confirmation of environmental and material compatibility
Choose a flat and away from flammable and explosive materials, ensure good ventilation, and avoid high temperature, high humidity, or strong electromagnetic interference environments.
Adjust the inclination angle and vibration parameters of the screening machine based on material characteristics such as humidity, specific gravity, and particle size. For example, for high humidity materials, increase the excitation force to prevent blockage.
2、 Key Control in the Operation of Vibration Wind Screen Cleaning Machine
1. Dynamic parameter adjustment
By adjusting the phase angle of the upper and lower heavy hammers, the material movement trajectory and dwell time are precisely controlled to optimize screening efficiency.
The excitation force needs to match the number of layers of the screening machine and the weight of the material. The calculation formula is: excitation force=(total weight of the screening machine+weight of the material+weight of the motor) × 1.3, to avoid overload or energy waste.
2. Safety operation taboos
It is strictly prohibited to touch, climb, or reach into the interior of the device while it is running to prevent the risk of injury or entanglement.
Prohibit overloading or mixing foreign objects, maintain uniform feeding to avoid overloading and breakage of the screen surface.
3. Real time monitoring and abnormal response
Continuously observe the bearing temperature (temperature rise ≤ 40 ℃), vibration stability, and noise, and immediately stop the machine for troubleshooting if any abnormalities are found.
If the material deviates, the motor synchronization needs to be checked; In case of electrical failure, the power should be cut off and professional personnel should be contacted for handling.
3、 Daily maintenance and emergency response of vibrating air screen cleaning machine
1. Regular maintenance plan
Minor repairs (every 3 months): tighten bolts, replace cables (recommended neoprene vibration resistant cables), clean vibrator bearings and add lithium based grease.
Overhaul (6-12 months): Disassemble and inspect the wear of core components, replace aging screens and oil seals, calibrate motor excitation force.
2. Emergency response
In case of fire or leakage, immediately cut off the power and use a fire extinguisher to extinguish the fire. After evacuating personnel, report the fault.
Sudden severe vibration or abnormal noise, it is necessary to check whether the compression of the spring is balanced or whether the tension of the suspension rope is consistent, in order to eliminate mechanical imbalance problems.
